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Technical Tips on the
BEN
Last updated:
8 May, 2003 19:15
Eastern Time
Overview
BEN 5000
Version Split
Printed Circuit Board Identification
PCB Details
Mechanical Assemblies
BEN 500C
Printed Circuit Board Identification
PCB Details
Mechanical Assemblies
General background on the evolution of the
BEN DFRs.
The original BEN 5000 DFR was designed in Belgium. After a few
attempts to penetrate the US market, a new independent sister company
was formed in Stanford, CT, to sell, manufacture and support product
for the Americas. As this company grew, it relocated to Upstate
New York, in the town of Ballston Spa, NY (Fall of 1995). During
the time the USA company grew its business, the methods of doing
business, as well as its manufacturing and support style, diverged
from that of its sister company in Belgium, in response to the needs
of the American marketplace.
In the late 1990's, demand grew for a smaller, cost reduced BEN
DFR. The excellent design team in Belgium released the BEN 500C,
or compact BEN. Not as expandable as the 5000 and aimed at the more
cost conscious customer, it filled a niche in the marketplace.
In 2001-2002, LEM Instruments purchased both EII in Belgium, and
EII in the USA. It was decided to relocate the Upstate NY offices
to the existing LEM Instruments facilities in Torrance, CA in the
summer of 2002.
BEN 5000 Version Split
Version A
Systems built with this design are based upon the SENS 551 (5551-01
& 5551-02) CPU board.
Originally these systems utilized the SENS 550 (5550-00) Multi
I/O board for communications. If the system contained the optional
HDU (hard disk unit) subsystem, the SENS 552 (5552-00) SCSI-2 Disk
Drive Controller and SENS 553 (5553-00) Hard Disk Memory boards
were used.

Later, the SENS 554 (5554-XX) High Speed Communications board was
released. This replaced the SENS 550 and 553 boards and implemented
a RISC microprocessor to greatly increase communications throughput.
Integrating the HDD memory on the 554 increased the system reliability
by reducing its parts count, and eliminating another board that
was 3rd party sourced.

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Version B
This release of the DFR is a result of significant product improvements
and the provision for Ethernet communication options. Systems built
with this design are based upon the SENS 557 (5557-01) CPU board.
This version is based upon a suite of replacement boards for the
BEN 5000:
557 CPU
558 Multi I/O
Optional 559 Ethernet NIC
Optional 556 Hard Disk Drive Interface

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General Printed Circuit
Board (PCB) identification
There have been many versions of the PCB's used in the BEN fault
recorders. As technology improves (and becomes obsolete), many improvements
have been passed along to the customers in the form of increased
performance and integrated functionality.
Unfortunately not all of this improvement can be backwards compatible
with older equipment. In the first quarter of 1999 there was a significant
product redesign (Version A and Version B), and parts between these
versions may not be interchangeable.
Add to this the fact that during the period of time that the BEN
DFRs were being manufactured in Upstate NY, all modules were given
a unique part number and revision, and the systems manufactured
in Belgium did not use the same numbering, some confusion is bound
to arise...
Much of the nomenclature developed in the US was implemented to
increase the quality control of the product. This allowed an easily
identifiable and traceable product, which greatly assisted EIIUSA
in becomming ISO 9001 certified. Any time a change was made that
affected the rework/PCB board/installed firmware of a module, an
additional REV number was changed (ie REV B). Each module also had
a red inspector's stamp near the P/N ID tag.
In the USA, module numbers were identified by a 4 digit hyphen
2 digit number as follows:
XYYY-ZZ
where
X=1-9
5 was for Electronic assemblies, including PCB's
4 was for Mechanical assemblies
9 was for Documentation
YYY tried to use the European SENS number to provide continuity.
SENS 424 became 5424
SENS 5048 became 5048
-ZZ typically referred to a different version of the module
or assembly
As indicated above, this number was then followed by a REV mark.
In Belgium, modules are identified using a only a SENS number
SENS 424-01
SENS
In the final analysis, you may see modules labeled SENS 424-01
or it may be labeled 5424-01 REV. X. Knowing this should aid you
in tracking down information for your parts.
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BEN 5000 Boards
Analog Isolation Boards
Digital Isolation Boards
Acquisition Controller Boards
Status Relay Board
Acquisition Power
MULDEX Boards
Memory Boards
Sensor Boards
Multi I/O Boards
CPU Boards
HDD I/F Boards
HDD Memory Boards
Ethernet NIC
Communications Isolation Boards
Acquisition Motherboards
CPU Motherboards
Power Supplies
PSU Motherboards
PSU Filter Boards
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BEN 5000 Mechanical Assemblies
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Fan Tray
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PSU
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Control Chassis
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Acquisition Chassis
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| PSU Chassis Open |
Power Supply Chassis (PSU) |
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| Control Chassis Open |
Control Chassis |
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| Acquisition Chassis Open |
Typical Acquisition Chassis |
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Typical Acquisition Chassis w/power |
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BEN 500C
Printed Circuit Board (PCB)
identification
There have been many versions of the PCB's used in the BEN fault
recorders. As technology improves (and becomes obsolete), many improvements
have been passed along to the customers in the form of increased
performance and integrated functionality.
Unfortunately not all of this improvement can be backwards compatible
with older equipment. In the first quarter of 1999 there was a significant
product redesign (Version A and Version B), and parts between these
versions may not be interchangeable.
Add to this the fact that during the period of time that the BEN
DFRs were being manufactured in Upstate NY, all modules were given
a unique part number and revision, and the systems manufactured
in Belgium did not use the same numbering, some confusion is bound
to arise...
Much of the nomenclature developed in the US was implemented to
increase the quality control of the product. This allowed an easily
identifiable and traceable product, which greatly assisted EIIUSA
in becomming ISO 9001 certified. Any time a change was made that
affected the rework/PCB board/installed firmware of a module, an
additional REV number was changed (ie REV B). Each module also had
a red inspector's stamp near the P/N ID tag.
In the USA, module numbers were identified by a 4 digit hyphen
2 digit number as follows:
XYYY-ZZ
where
X=1-9
5 was for Electronic assemblies, including PCB's
4 was for Mechanical assemblies
9 was for Documentation
YYY tried to use the European SENS number to provide continuity.
SENS 424 became 5424
SENS 5048 remained 5048
-ZZ typically referred to a different version of the module
or assembly
As indicated above, this number was then followed by a REV mark.
In Belgium, modules are identified using a only a SENS number
SENS 424-01
SENS 5043
In the final analysis, you may see modules labeled SENS 424-01
or it may be labeled 5424-01 REV. X. Knowing this should aid you
in tracking down information for your parts.
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BEN 500C Boards
Isolation Boards
CPU Boards
Acquisition Boards
Hard Disk Drive (HDD) I/F Board
Communications Isolation Board
LCD Board
Power Supply Unit (PSU)
PSU Motherboards
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BEN 500C Mechanical Assemblies
| Front View |
Rear View (with test connections) |
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| Front Open |
Rear Open |
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| CPU Board |
Analog & Digital Isolator PCBs |
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| Another CPU |
Power Supply & ID Plate |
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| CPU without HDD |
Communication Isolation PCB |
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| Test bed demonstrating cable
connections |
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